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Bacon
The first and only fully automated bacon line in the world for fresh, retail, precooked, and food service. Fully integrated process control. Consistent high-quality product and yield in an efficient footprint. Premium sanitary design with labor cost savings. Reduce wastewater by more than 50%! Save 5 million gallons per year.
OUR BACON BRANDS
Industrial bacon processing equipment & complete lines
A complete bacon line can bring together the stages required for the product and package format, including preparation, smoking or cooking, chilling, slicing, loading, inspection, packaging, conveying, automation and sanitation. Midera defines the equipment sequence and interfaces around the producer's raw material, product specification, capacity, yield target, available footprint and food safety requirements.
Fresh, retail, precooked and foodservice bacon require different process conditions, handling and packaging. Midera can evaluate the target product mix and determine which equipment, thermal processes, chilling, slicing, loading and packaging technologies are appropriate. Where multiple formats are planned, flexibility, changeover, sanitation and future capacity should be defined at the beginning of the line-design process.
Bacon yield and slice quality are influenced by preparation, thermal processing, chilling, product presentation to the slicer, vision or scanning, portion control, loading and packaging. Integrated automation can coordinate these stages, reduce manual handling and make process conditions more repeatable. Expected improvements must be validated against the selected technologies, product specification and operating baseline.
Throughput can be constrained by manual transfers, unbalanced equipment, waiting time, changeovers or disconnected controls. A complete-line review maps the flow from preparation through packaging, then identifies where automated handling, robotics, coordinated controls, continuous processing or capacity balancing can reduce intervention and keep product moving more consistently.
Sanitation requirements should shape equipment access, hygienic design, process separation, drainage, wash systems, belt and conveyor selection, cleaning sequences and plant layout. Water-use opportunities must be evaluated against the actual cleaning method and production baseline. Any reduction claim should be tied to a named technology, defined operating conditions and approved validation data.
Midera can help define an application-specific trial through its Innovation Center network. Depending on the decision to be validated, testing may examine product quality, thermal performance, chilling, slicing, loading, packaging, repeatability or operator requirements. A clear trial protocol should identify the product, baseline, measurements and acceptance criteria before testing begins.
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